MACHINE CONTROL 4.0

We can give a new life to your machines by changing the PLC with our developed software. It means that we can customize it based on customer needs. Of course the system is Industry 4.0 ready with a lot of smart feature as tele-assistence service.

 

The PLC brand is BECKHOFF (leader in the world in automation technology, made in Germany – www.beckhoff.com)

 

 

The Pc panel brand is EATON :

  • TFT 15,6” Multi-touch screen with colour display HD 1366 x 768 WVGA
  • Processor Intel® Celeron® J1900 ▪ 2,00 GHz 4 cores
  • Display Card Intel® HD Graphics Card 688MHz Clock
  • Memory 4 GB DDR3-RAM – Internal Memory SSD 32 GB mSATA
  • Operating system Microsoft Windows Embedded Standard 7 (64Bit) with Twin CAT Realtime

PARISON CONTROL STAND ALONE

PARISON CONTROL STAND ALONE

200 points of thickness regulation controllable with a 9,7″ 1024×768 TFT colour display touch screen :

  • Friendly to use
  • Possibility to save unlimited programs on  internal 32G SSD hard disk or on your USB stick
  • You can easily make a marker point to determine where is your point on the container
  • Possibility to shift up and down the entire profile
  • Software and architecture are fully customizable

AXIS CONTROL UNIT

The technology never stops, Service & More has developed a simple and friendly unit that will extend the life of your machine.

Exemple of modules :Axis Control Unit
Bosch 0811405049
Bosch 0811405122
Bosch 0811405141
Bosch B830303435

CNI – CSC03

Have been discontinued by the producer since a long time, and it’s always more difficult to find electronic components for their reparation, where and if it’s possible

The solution is simple as simple is it’s replacement !

Our Axis Control Unit with touch screen display renew your machine with a technologic module that can control up to 8 hydraulic or electric axes

EXTRUSION HEADS

We can provide monolayer or multilayer heads with a great price/quality ratio.

We can retrofit your old extrusion head :

  1. By chanhing heaterbands and thermocouple
  2. By cleaning the plastic channels
  3. By placing an hydraulic or electric servo actuator for the parison thickness control
  4. By adding the view stripe group

SCREWS & BARRELS

We are proud of our many years experience in the making and building of screws and cylinders to be used in the machinery for platics extrusion and other similar materials.

According to your design or sample, we can supply :

  1. Screws with a different profiles and with variable pitch
  2. Single screw and double screw nitrided cylinders

We are also able to regenerate screw and cylinders by means ocf cylinder honing and nitriding, screw coating with waterproof materials

We have the opportunity, thanks to our German partner with whom we collaborate, to offer PWDS® and SFDR® units. These systems were born, designed and patented by Feuerherm GmbH, for over 40 years it has been studying increasingly advanced solutions to optimize your final product. We can control it either alone or integrate it perfectly into our PLC system.

Why radial wall thickness control ?

The result of not acheiving a specified wall thickness
is a defective product that is unusable. Conversely, excessive material results in unnecessary costs and has a negative impact on the cooling time and inevitably the cycle time.

The Consequence

For the energy-optimised production of blow moulded
parts with minimum material input and maximum
production output it is imperative to ensure an optimum
wall thickness distribution in the blown part with a
flexible, reproducible and modifiable radial die gap path.

What are the benefits ?

  1. Material savings
  2. Better distribution of the material
  3. Faster cycle time

PWDS®

Wall thickness distribution optimizes the production process

The Partial Wall Thickness Distribution System (PWDS®) allows to dynamically intervene on the die in order to distribute the material along the parison length according to the curves set in the program.PWDS

The heart of the PWDS® system is the flexible dynamic die, which is moved with hydraulic or electric servos. This allows you to independently control each actuator based on the needs of the different wall thickness profiles. PWDS® works synchronously with the parison control system.

SFDR®

Flexible ring minimizes set-up times

The SFDR® unit (Static Flexible Deformable Ring) replaces the solid mandrel. This deformable and adjustable unit allows you to changes to the profile that can be made at any time without having to disassemble the solid mandre.

The SFDR® device allows the male to be modeled to the ideal profile to obtain cans and other non-round shapes with excellent material distribution. Possibility to have a changeable insert system that allow you to change profile and format easily and quickly

2nd Hand machine available :

BRAND MODEL CARRIAGE VOLUME IN LT. YEAR
AUTOMA PLUS AT2D 2 2 1994
AUTOMA PLUS AT5D 2 5 1997
AUTOMA NSB 20 2000
MASCHIO PM30 1 30 2004
MECCANOPLASTICA MP5 1 5 2003
UNILOY HSM 10/D 2 10 2001
UNILOY MSC 2 5 1993
AUTOMA PLUS AT5D 2 5 2002
BLOW MOULDING BM5000 SL EP 1 5 2004
AUTOMA AT2M 1 2 2001
UNILOY BW20 1 20 2000
MAGIC ML-E 15-20D-XL 2 20 2104

For more information please do not hesitate to contact us !!